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How to Replace an Audi G28 Engine Speed Sensor

In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is situated at the edge of transmission just above the flywheel gear. It sends a message to the ECU via the grey wire T55/49 and then to the tachometer located on the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated at the edges of the transmission, above the flywheel ring. The sensor sends an electrical signal through the grey wire to pin T55/49. The ECU utilizes this information to control boost and fuel. It also sends an indication to the G5 Tachometer located in the instrument cluster.

audi a1 key replacement serves as a reference point to connect with the G40 Camshaft Position Sensor. The ecu needs to be aware of when the crankshaft has reached TDC, and the location of the camshaft in order to activate the spark and injectors.

If this sensor fails, the ECU will show an error code P00160 which indicates that the Crank Shaft and Intake Camshaft are out of sync and could indicate chain stretch or a jumped link on the upper chain of timing. The code will not appear without the additional information provided by other sensors (G4 or G40).

Testing is a bit challenging since there are two connector pins and they serve different purposes but the most effective way to test it is to measure resistance between the sensor and the ECU. When the sensor is fully operational, it should read approximately 1000 ohms. Look for evidence of coolant or oil in the connector bay if you are experiencing issues with this component.

2. Injectors

Yesterday, while accelerating from the highway paytoll at full speed I noticed a massive reduction in power. It was like the engine had run out of gas. Or my injectors weren't firing. I took out the spark plugs this morning, 3 were drenched in gasoline and the fourth was unclean. I placed a tissue over each injector hole and when i start the engine with no sparks, the three with gazoline jump right out. The 4th one stays shut. I tested the ground connection of ECU pins 14,30 and 48/55. I got zero ohm. I assume that the problem is elsewhere.

I also tried to reset PID without success. The car will start when the G28 is unplugged, and it works fine when the G28 plugged in. However the intermittent misfire issue still occurs at higher RPM. The coolant temperature sensor (G62) shows the wrong temp value -49c, even if I unplug it. I also noticed that the oil gauge in the cockpit shows 2 bar but the actual pressure is 0.

I don't know what to do. I think I've all other possibilities out. However, i'm afraid that I might have missed something. If anyone has any suggestions, please share them! TIA!

3. Fuel Pump

The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. It is easy to find an extra in a wrecking shop or a parts store. It is simple to test them - simply put your DMM into resistance mode and test the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They should be infinite Ohms.

4. ECU

The ECU of our 20vt turbo (3B AAN ABY) engines requires to know the speed and position of the crankshaft to make decisions regarding fuel injector timing, etc. In order to do this it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you have a problem with either of these, the diagnostic scanner will show the codes that could trigger an engine shutdown.

A damaged G28 sensor could result in an inaccurate speed counter for the gearbox or a gearbox that shifts faster than normal, or an unfire when in the gear. If you experience any of these issues it is likely that your sensor is deteriorating and requires replacement. The good news is that they are quite affordable and readily available, especially if you're looking at a Bosch model, which is what ours are. Alternately, GM's version this component is an excellent choice.

5. Tachometer


A failing engine sensor could cause a myriad of issues within your vehicle. It's an essential component of the Audi's transmission because it communicates to the ECU about how fast or slow the car's crankshaft is turning. This sensor could cause the transmission to malfunction and other components in the car to be affected.

The G5 engine speed sensor is situated on the outside of the transmission just above the flywheel ring gear. It transmits a signal to the ECU at pin T55/49, via a grey wire. The ECU uses this signal to regulate the amount of fuel and boost, as well as timig. It also transmits it to the G5 Tachometer located in the instrument cluster. You can test the sensor for failure by checking continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. You should detect a resistance of approximately 1000 ohms in these areas. This is a standard part that is found across the Audi 80 100, 200, UrS and RS2 range from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU, so the best ones could be available in wrecking yards.

Member since: Friday, September 27, 2024

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