How to Replace an Audi G28 Engine Speed Sensor In this video, Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is situated at the edge of transmission just above the flywheel gear. It transmits a signal to the ECU via an uncolored wire T55/49, then to the tachometer located on the instrument cluster. 1. Engine Speed Sensor The sensor is located at the edge of the transmission above the flywheel ring gear G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 via a grey wire. The ECU utilizes this information to control the amount of fuel and boost. It also sends an indicator to the G5 Tachometer in instrument cluster. The sensor is used to link the G40 Camshaft position Sensor. The ecu must know when the crankshaft reached TDC, and the position of the camshaft, so that it can activate the spark and injectors. If this sensor fails the ECU will show the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync, possibly indicating chain stretch or a jumped link on the upper chain of timing. The code will not appear without the additional information provided by other sensors (G4 or G40). It can be a bit difficult to test because there are various connector pins, and each one has different functions. The best method for doing this is to measure the resistance between the ECU and the sensor. If what to do if you lose your audi key is operational, it should read around 1000 ohms. Examine for signs of coolant or oil in the connector bay if you have issues with this component. 2. Injectors Yesterday accelerating full speed from highway paytoll, i experienced an abrupt drop in power as if the engine was running out of gas or injectors are not firing at all. I took out the spark plugs this morning, three were drenched in gasoline and the fourth was unclean. I put tissue over each injector hole, and when i turn the engine on without sparks, the three with gazoline jump right out. The 4th one stays shut. I tested the ground connection on ECU pins 14/55,30/55 and 48/55 i get zero Ohm. I'm assuming that the issue is in another location. I also tried to reset PID but without success. The car will start when the G28 is unplugged, and it is running fine with the G28 connected. However the intermittent misfire issue persists at higher RPM. The temperature sensor for coolant (G62) shows the wrong temperature value of that is -49c even after unplugging it. Also i noticed that the gauge for oil pressure in the cockpit shows 2 bar while the actual pressure is 0.0 if i crank up the engine. I'm not sure what to do, i feel i have pretty much completely ruled out all other possibilities. I'm worried that i might have missed something. Please let me know If you have any suggestions! TIA! 3. Fuel Pump The fuel pump on the g28 is activated by a signal sent by the RPM sensor. The GM-style transmitter is identical to the G4 and they both work in the 80, 100 200, UrS and RS2 cars so you can easily find one at a junkyard or in a local parts store. Test them out by putting your DMM in resistance mode and measure the resistance between pins 1 (with the bump on the connector's end up) and 2 (2nd from the left on the black connector's end). They must be infinite ohms. 4. ECU The ECU in our 20vt turbo (3B AAN ABY) engines needs to know both the position and speed of the crankshaft to make decisions regarding timing of the fuel injector, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If you are experiencing issues with either one of these, the diagnostic scanner will display codes that could cause an engine shutdown. A malfunctioning G28 sensor can cause an inaccurate speed counter for the gearbox or a gearbox that shifts more quickly than normal, and/or a misfire in the gear. If you experience any of these issues, it is likely that your sensor is going bad and should be replaced. The good news is that they are very affordable and easy to find particularly if you're looking at an Bosch unit which is what ours are. Alternatively, GM's version of this part is an option. 5. Tachometer A damaged engine sensor could cause a variety of issues within your vehicle. It's an essential component of the transmission in your Audi since it sends information to the ECU regarding how fast or slow the engine is spinning. This sensor can cause the transmission to malfunction and other car components to be affected. The G5 engine speed sensor is located at the edge of the transmission just above the flywheel ring gear and sends a signal to the ECU at pin T55/49 through an uncolored wire. The ECU then uses and processes the signal to control fuel, timig and boost as well as sends it on to the G5 tachometer in the instrument cluster. You can determine if the sensor is in failure by checking continuity from the sensor to the tachometer. You can also examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 as well as pin T26a/12. You should observe approximately 1000 ohms resistance between these two points. This is a typical part that is found across the Audi 80 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.
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